The MaxCorr™ process
The MaxCorr™ process is TGG’s patented method for manufacturing high-strength corrugate assemblies. It is the technology behind every product we license, including TuffCorr™ pallets, TuffTote™ combo totes, and RollStringer™ supports.
Licensed producers run the MaxCorr™ process inside their own corrugate operations, so strong, recyclable products can be made close to the customer, from board they already know how to buy and convert.
How it works
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Configured to load
Board grade and component sizing are set per requirement, so the same process covers standard and custom sizes.
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Sheet-level components
Standard corrugate & die cut
Components start as standard corrugated sheet and die-cut parts.
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Build sub-assemblies
Components are laminated into structural sub-assemblies such as stringers and decks.
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Build final assemblies
Decks, stringers, and base components are joined as a finished unit.
What it means for producers
- Runs alongside existing corrugate converting, with custom equipment that scales with capacity. A typical starting setup has two production areas, one for sub-assemblies and one for final assembly, and lines scale by adding shifts or stations.
- One process supports a range of licensed products and custom sizes, so one operation can serve more customers
- Consistent, repeatable assembly steps across models, for predictable quality
- Automation friendly. Both the sub-assembly and final assembly steps lend themselves to machine automation, so producers can automate as volume grows, with consistent output and less manual handling.
- Training, technical support, and product specs from TGG
What it means for end users
- Strong. Tested to 35,000 lbs. static load by an ASTM-certified laboratory under ASTM D1185, the standard test methods for pallets. Adjustable to the application.
- Lightweight. Up to 75% lighter than wood, which improves fuel use, freight cost, or product per load.
- Safe. No nails, slivers, splinters, or broken boards, for improved personnel safety and lower product damage.
- Customizable. Non-standard sizes without a labor or process penalty, which saves space and costs.
- Recyclable. 100% recyclable, repulpable, and resalable.
- Export. Exempt from ISPM-15 heat-treatment rules, so loads can ship overseas without heat treatment.
Protected technology
The MaxCorr™ process is patented, with additional patents and patent-pending designs covering licensed products. Licensing gives producers access to that protected technology without having to invent it.
Interested in producing with the MaxCorr™ process?
Looking for products?
We will connect you with a licensed producer. Call 651-504-2220 or email info@tggtec.com.
MaxCorr™, TuffCorr™, TuffTote™, and RollStringer™ are trademarks of TGG Technologies. All other trademarks are the property of their respective owners.